20101117-IR-326090476FRA Amends 326 IAC 6.8-2-8 and 326 IAC 7-4.1-5 concerning the particulate matter and sulfur dioxide emission limitations at Cargill, Incorporated (Cargill) in Hammond, Indiana. Effective 30 days after fi...

TITLE 326 AIR POLLUTION CONTROL BOARD

Final Rule LSA Document #09-476(F)

DIGEST

Amends 326 IAC 6.8-2-8 and 326 IAC 7-4.1-5 concerning the particulate matter and sulfur dioxide emission limitations at Cargill, Incorporated (Cargill) in Hammond, Indiana. Effective 30 days after filing with the Publisher.

HISTORY

First Notice of Comment Period: July 1, 2009, Indiana Register (DIN: 20090701-IR-326090476FNA).

Second Notice of Comment Period: December 23, 2009, Indiana Register (DIN: 20091223-IR-326090476SNA).

Notice of First Hearing: December 23, 2009, Indiana Register (DIN: 20091223-IR-326090476PHA).

Date of First Hearing: April 13, 2010.

Proposed Rule: April 28, 2010, Indiana Register (DIN: 20100428-IR-326090476PRA).

Notice of Second Hearing: April 28, 2010, Indiana Register (DIN: 20100428-IR-326090476PHA).

Date of Second Hearing: September 1, 2010.

326 IAC 6.8-2-8; 326 IAC 7-4.1-5

SECTION 1. 326 IAC 6.8-2-8 IS AMENDED TO READ AS FOLLOWS:

326 IAC 6.8-2-8 Cargill, Inc.

Authority: IC 13-14-8; IC 13-17-3-4; IC 13-17-3-11

Affected: IC 13-15; IC 13-17

Sec. 8. (a) Cargill, Inc., in Lake County, source identification number 00203, shall meet the following emission limits:

		Emission Limits
Source	Stack Number	lbs/hr	gr/dscf
Stack serving boiler numbers 6 and 7	10-03-U-P and 10-04-U	30.3
Stack serving boiler numbers 8 and 10	10-05-U-P and 10-06-U	22.7
Corn syrup solids dust collection system number 2	18-03-R-P 18-03-R	0.30	0.01
Receiver for first stage germ dryer	21A-01-G	0.12	0.015
First stage germ dryer exhaust	21A-02-G	0.67	0.01
Corn screening system	30-16-G	0.06	0.01
Corn receiving and storage-bin vent #5	33-01-G	0.171	0.02
Corn receiving and storage-bin vent #6	33-02-G	0.171	0.02
Corn cleaner	33-03-G	0.21	0.01
Batch scale hopper #1	34-01-S	0.04	0.01
Dextrin starch reactor #1	34-02-S	0.180	0.01
Dextrin starch cooler #1	34-03-S	0.042	0.01
Surge hopper #1	34-05-S	0.11	0.01
Dextrin feed hoppers: 1 and 2 (System 1)	34-06-S and 34-07-S	0.030	0.01
Dextrin starch cooler	34B-01-S	0.042	0.01
Surge hopper #2	34B-03-S	0.114	0.01
Dextrin starch reactor #2	34B-04-S	0.179	0.01
Dextrin feed hoppers: 3 and 4 (System 2)	34B-05-S and 34B-06-S	0.030	0.01
Batch scale hopper No. 2	34B-13-S	0.067	0.01
Dextrin bulk loading equipment	48-09-S	0.26	0.01
Receiver for second stage germ dryer	51A-01-G	0.19	0.02
Second stage germ dryer exhaust	51A-02-G	1.01	0.015
Starch milling system number 1	59-01-S	0.43	0.01
Starch milling system number 2	59-02-S	0.43	0.01
Starch ring dryer number 2	59-03-S	3.50	0.006
Fiber drying equipment	89-01-G	4.50	0.01
Rotary feed dryer	89-03-G	4.5	0.03
Dried corn syrup conveying system, frodex	93-04-W	0.069	0.01
Corn syrup solids conveyor equipment	93-05-W	0.066	0.01
Frodex semibulk packing system, building 93	93-08-W	0.083	0.01
Each stack serving bag dump numbers 1 and 2	93-09-W and 93-10-W	0.10	0.01
Starch bulk loading	93-14-W	0.273	0.01
Starch vacuum clean-up system	93-15-W	0.021	0.01
Starch mixing and bagging system #1	93-16-W	0.130	0.01
Starch mixing and bagging system #2	93-17-W	0.264	0.01
New corn syrup spray dryer cooler system number 3 (SIP #2)	100-01-R	4.96	0.015
#4 corn syrup spray dryer	100-03-R	4.2	0.01
Carbon regeneration furnace #2	104-01-R	0.728	0.015
Soda ash tank	104-02-R	0.154	0.02
Filter aid hopper	104-03-R	0.044	0.02
Sodium bisulfate bag dump	104-05-R	0.080	0.02
Each stack serving bulk corn starch storage bin numbers 20 through 36 (five (5) stacks may operate at one (1) time)	120-01-S to 120-17-S	0.56	0.01
Gluten dryer system	121-01-G	3.0	0.03
Waxy feed drum dryer scrubber	124-01-G	11.12	0.03
Waxy feed milling equipment	124-22-G	0.051	0.01
Germ dryer/cooler	124A-01-G	1.852	0.02
Starch ring dryer number 3	125-01-S	3.50	0.006
Waxy bulk cornstarch storage bins numbers 95 through 98 (only one (1) may operate at a time)	126-01-S to 126-04-S	0.16	0.01
BCD dryer, building 127	127-01-B	0.57	0.01
#1 and #2 vacuum cleaner system	127-21-B and 127-22-B	0.031	0.01
#1 and #2 BCD storage hopper alternate carbohydrate storage bins	127-23-B and 127-24-B 127-28-B and 127-29-B	0.18	0.01
BCD Alternate carbohydrate mill feeder hopper	127-25-B 127-30-B	0.028	0.01
Special starch process with starch dryer number 4, building 128	128-01-S	3.5	0.01
Four products blending systems, building 93	130-01-S-P 130-01-S to 130-04-S	0.42	0.01
Dextrin blender	130-05-S	0.248	0.01
Corn receiving and storage-bin vent #1 and #2	140-01-G and 140-02-G	0.343	0.02
Corn receiving and storage-bin vent #3 and #4	140-03-G and 140-04-G	0.343	0.02
Corn dump pit	140-05-G	1.286	0.01
Gravity take-up conveyor system	140-06-G	0.154	0.01
Corn elevator conveying	140-07-G	0.086	0.01

(b) Boiler number 1 and boiler number 2 shall fire natural gas only.

(Air Pollution Control Board; 326 IAC 6.8-2-8; filed Aug 10, 2005, 1:00 p.m.: 28 IR 3509; filed Jan 23, 2008, 1:44 p.m.: 20080220-IR-326040279FRA; filed Oct 20, 2010, 9:02 a.m.: 20101117-IR-326090476FRA)

SECTION 2. 326 IAC 7-4.1-5 IS AMENDED TO READ AS FOLLOWS:

326 IAC 7-4.1-5 Cargill, Inc. sulfur dioxide emission limitations

Authority: IC 13-14-8; IC 13-17-3-4; IC 13-17-3-11

Affected: IC 13-15; IC 13-17

Sec. 5. (a) Cargill, Inc., Source Identification Number 00203, shall comply with the sulfur dioxide emission limits in pounds per million British thermal units (MMBtu) and pounds per hour as follows:

(1) Boilers 6, 7, 8, and 10 shall be limited to one and four thousand three hundred seventy-five ten-thousandths (1.4375) pounds per MMBtu and five hundred eighty-four (584) pounds per hour for all four (4) boilers.

(2) By one (1) year from the effective date of this rule, other emissions units shall be limited as follows:

Emissions Unit Description	Emissions Unit Identification	Emission Limit lbs/hour
(A) (1) Gluten Dryer System	121-01-G	9.13 0.68
(B) Waxy Feed Drum Dryer	124-01	2.28
(C) (2) Fiber Dryer and Drying Equipment	89-01-G	9.13 3.95
(D) Rotary Feed Dryer	89-03	6.85
(E) Germ Dryer 1st Stage	21-A-02	1.14
(F) Germ Dryer 2nd Stage	51-A-02	1.14
(G) (3) Germ Dryer	124-A-01	9.13 0.77
(H) (4) Carbon Regen Furnace	104-01-R	4.57 0.11
(I) (5) Biogas Flare	800-04-E	9.13

(b) Cargill, Inc. shall

(1) maintain records of average sulfur content, fuel oil usage, and boiler operating load for each hour in which any boiler operates on fuel oil;

(2) submit a report to the department within thirty (30) days after the end of each calendar quarter containing the records listed in subdivision (1) and a calculation of the total sulfur dioxide emissions from Boilers 6, 7, 8, and 10 for each hour; and

(3) submit a quarterly report of the twelve (12) month rolling total of all sulfur dioxide emissions in tons per year.

(Air Pollution Control Board; 326 IAC 7-4.1-5; filed May 25, 2005, 10:50 a.m.: 28 IR 2956; filed Oct 20, 2010, 9:02 a.m.: 20101117-IR-326090476FRA)

LSA Document #09-476(F)

Proposed Rule: 20100428-IR-326090476PRA

Hearing Held: September 1, 2010

Approved by Attorney General: October 15, 2010

Approved by Governor: October 18, 2010

Filed with Publisher: October 20, 2010, 9:02 a.m.

Documents Incorporated by Reference: None Received by Publisher

Small Business Regulatory Coordinator: Alison Beumer, IDEM Compliance and Technical Assistance Program - OPPTA, MC 60-04 IGCS W041, 100 North Senate Avenue, Indianapolis, IN 46204-2251, [phone] or [phone], [e-mail]

Small Business Assistance Program Ombudsman: Brad Baughn, IDEM Small Business Assistance Program Ombudsman, MC 50-01 IGCN 1307, 100 North Senate Avenue, Indianapolis, IN 46204-2251, [phone], [e-mail]

Posted: 11/17/2010 by Legislative Services Agency

DIN: 20101117-IR-326090476FRA

Composed: Nov 01,2016 1:02:29AM EDT

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